Clean Air & Clean Water Solutions for Your Plant

Rental, Pilot, & Testing Programs

|Rental, Pilot, & Testing Programs
Rental, Pilot, & Testing Programs 2017-11-09T08:45:50+00:00

Rental Units, Pilot, and Testing Programs

Pilot & Testing Programs

Equipment to rent or pilot to determine its suitability before you invest in a full scale system

Have questions about our Rental, Pilot, or Testing Programs?

Ask A Monroe Expert
Monroe Environmental Pilot Systems are a cost-effective option for determining if a particular technology is a suitable solution for your plant’s specific application. This greatly reduces the risk of a potential capital investment in environmental technology. You can truly “know before you buy” a full scale system. Contact a Monroe Environmental Applications Engineer to discuss a pilot system for your plant.

Rental and Pilot Systems

Monroe Environmental Rental and Pilot Systems are an excellent option for testing a technology’s performance capability and suitability for a particular application. This is a cost-effective way to evaluate an environmental solution before making a capital investment in a full scale system. Monroe has several Pilot Systems available for rent as well as the support services required to install, operate, and evaluate the system’s performance.

Horizontal Plate Clarifier pilot unit

  • Pilot clarifiers, separators, scrubbers, and collectors available for rent
  • Installation and operation services
  • On-site support
  • System optimization
  • Data and analysis reports

Upon completion of a Pilot System test, Monroe Environmental can evaluate and analyze the system’s performance and present a written report summarizing the results and recommendations in order to properly scale up for a full system. We work with your operators, engineers, and maintenance personnel to design a true solution that will meet the needs of your plant and application.

Please contact a Monroe Environmental Applications Engineer to learn more about our pilot system capabilities.

Pilot Systems: Air Pollution Control

Pilot Packed Tower Scrubber

Packed Tower Scrubber

This pilot scrubber unit is nominally rated for 1,000 CFM and includes the following items:

  • 304 stainless steel tower construction with 8 ft. packing section
  • Inlet quench stage with thermocouple
  • Floor mounted FRP fan with VFD
  • Recirculation pump with reservoir level controls
  • pH and conductivity probes with controller/analyzer
  • Chemical feed pump
  • Differential pressure gauges
  • Optional skid mount
Pilot Dual Throat Venturi Scrubber

Venturi Scrubber

This pilot scrubber unit is nominally rated for 1,000 CFM @ 50″ W.C. static pressure and includes the following items:

  • Mild steel construction (epoxy coated exterior)
  • HDPE chevron mist eliminator
  • Floor mounted steel fan with sound attenuator
  • Recirculation pump
  • Reservoir level switch
  • Adjustable venturi throat
  • NEMA 12 control panel
  • Differential pressure gauge
Dust Collector Pilot Unit

Cartridge Dust Collector

This pilot dust collector unit is nominally rated for 1,000 CFM and includes the following items:

  • Mild steel construction (epoxy coated exterior)
  • High efficiency polyester based cartridges (99.7% efficient @ 0.5 micron particulate)
  • 95% DOP (HEPA-type) final filter (95% @ 0.3 micron particulate)
  • Top mounted direct drive fan
  • Differential pressure gauges
  • Air regulator and reverse pulse compressed air cleaning
  • Control panel
  • Dust collection drum
Fiber Bed Mist Collector Pilot Unit

Fiber Bed Mist Collector

This pilot mist collector unit is nominally rated for 1,000 CFM and includes the following items:

  • Mild steel construction (epoxy coated exterior)
  • Coalescing screen filter
  • Fiber bed candle filter element
  • Floor mounted fan unit
  • Differential pressure gauges
Compact Mist Collector Pilot Unit

Compact Mist Collectors

These pilot mist collectors are offered with either spiral tube separators or multi-stage filter elements depending on your application requirements and maintenance capabilities. The unit is rated for 500 – 1,200 CFM and includes the following items:

  • Mild steel construction (epoxy coated exterior)
  • Top mounted fan assembly
  • Motor starter and disconnect
  • Differential pressure gauges

Pilot Systems: Water & Wastewater Treatment

Vertical Clarifier pilot unit

Lamella Plate Vertical Clarifier

This pilot clarifier is nominally rated for 50 GPM (can be higher depending on application) and includes the following items:

  • 304 stainless steel construction
  • Separator plates sloped at 55°
  • 200 sq. feet effective settling area
  • Flash and flocculation tanks with VFD controlled mixers
  • Integral thickening tank with sludge sample ports
Horizontal Clarifier pilot unit

Horizontal Plate Clarifiers

Monroe has multiple pilot clarifiers ranging from 10 to 50 GPM and includes the following items:

  • 304 stainless steel or mild steel construction
  • HDPE or 304 stainless separator plates sloped at 60°
  • Flash and flocculation tanks with VFD controlled mixers
  • Adjustable pipe skimmer for surface oil/scum collection
  • Adjustable v-notch effluent weir
  • Pyramid hopper sludge collection tanks with sample ports
Pilot X-Flo cartridge

X-Flo Clarifier

This pilot clarifier is designed for mobile treatment, fracking sites, and other temporary applications where more flexible wastewater treatment is required. The unit can process up to 1000 GPM depending on the application and includes the following items:

  • Epoxy coated mild steel tank construction
  • 304 stainless steel X-Flo™ cartridge (see right) with separator plates sloped at 60°
  • Oil retention baffle with adjustable pipe skimmer for floating oil/scum removal
  • Adjustable v-notch effluent weir
  • Optional screw auger for sludge collection
Plate Settler pilot unit

Plate Settlers

This plate settler cartridge is designed to drop into an existing clarifier or sedimentation basin to test the existing effluent quality vs. the effluent that passes through the plate settlers. In nearly every case, the TSS will be reduced through the use of these plate settlers. It is nominally rated for 16 GPM and includes the following items:

  • 304 stainless steel construction
  • Separator plates sloped at 55°
  • Integral floats/ballasts
  • Collection sump with discharge pump
Plate Settler & Sludge Collector pilot units

Plate Settler & Sludge Collector

This pilot unit allows your plant to test the Monroe Plate Settler technology and the hoseless Monroe Sludge Collector in one unit. It is nominally rated for 50 GPM and includes the following items:

  • 304 stainless steel construction
  • Separator plates sloped at 55°
  • 50 GPM influent pump
  • Flow distribution influent tank
  • Monroe Sludge Collector with drive
  • Control panel with HMI

API Oil-Water Separator available for rental or pilot testingAPI Oil/Water Separator

This API Separator is designed to API 421 standards and is rated for 525 GPM, although actual flow capacities are determined by the renter’s specific wastewater characteristics. The following items are included:

  • Polypropylene tank construction
  • All non-metallic internals including chain and flight surface skimmer and drag conveyor, slotted pipe skimmer, inlet diffusion baffles, oil retention baffle, and overflow weir
  • Conveyor drive requiring 3ph/60Hz/460V electrical power
  • Stainless steel cover with multiple flange connections for vents and pressure relief valves if required
  • Ships fully assembled on a commercially available trailer and arrives on-site ready to be piped up put into operation

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