venturi scrubber with cyclone
Industrial Wet Scrubber Dual Throat Venturi
plastic-packed-column-scrubber

Effective Emissions Control for Acids, Particulate Matter, Condensables, and Opacity

High-Efficiency Wet Scrubbers for Air Quality Compliance

At Monroe Environmental, we understand that managing air emissions is critical — both for regulatory compliance and for protecting your workforce and neighboring communities. Our Wet Scrubber Systems offer a reliable, efficient solution for removing particulate matter, acid gases, and industrial fumes from your exhaust streams.

When your process involves complex or corrosive air streams, you need more than just a piece of equipment; you need application expertise. We specialize in controlling a diverse range of air pollutants, with removal efficiencies > 99% in many installations.

Whether you need a Packed Tower Scrubber for gas absorption, or a Venturi Scrubber or Wet ESP for fine particulate removal, Monroe provides custom-engineered wet scrubber systems optimized for your process and compliance goals.

Why Work with Monroe Environmental?

  • Real Engineers You Can Talk To – Practical Expertise, Not Sales Talk
  • Custom Engineered Designs – Tailored to Your Process and Plant Layout
  • Superior Fabrication Quality – Built In-House, Built to Last

What is a Wet Scrubber?

A wet scrubber uses a liquid—typically water or a water-based chemical solution—to capture pollutants in a gas stream. The pollutant-laden air passes through the system where it contacts the liquid droplets, allowing harmful substances to be absorbed, neutralized, or collected before the clean air is released.

Why Choose Monroe’s Wet Scrubbers?

We offer a full line of custom wet scrubbers, fabricated to handle the specific chemistry, physical characteristics, temperature, and volume of your air stream.

  • High removal efficiency: Wet scrubbers routinely provide efficiencies of 95-99% or greater.
  • Versatility: Wet Scrubbers can capture particulate (PM10/PM2.5), acid and alkaline gases (HCl, HF, H2S, SO2, NH3), VOCs, and odorous emissions.
  • Capable of handling high-temperature, high-humidity gas streams without the problems from condensation or temperature limits that can complicate dry systems.

  • Compact footprint: Many systems can be designed to integrate into existing ductwork layouts with minimal disruption when compared to baghouses or dry injection systems.

packed-column-scrubber

Check out our comprehensive overview of acid gas absorption and removal using Monroe’s Packed Bed Wet Scrubbers.

Featured Wet Scrubber Technologies

We offer a full line of custom wet scrubbers, fabricated to handle the specific chemistry, temperature, and volume of your air stream.

30,000 CFM Horizontal chemical fume wet scrubber with polypropylene construction to remove chemical fumes emitted from acid-dip tanks at a semiconductor manufacturing facility.

Packed Bed Wet Scrubbers

Fume Scrubbers Remove Acids, Soluble Gasses, Chemicals, and Odor

Venturi/Cyclone installed

Venturi Particulate Scrubbers

High Efficiency Wet Collectors for PM (Particulate Matter) Reduction

Wet ESP for battery abuse testing

Wet Electrostatic Precipitators

Effective Control of Fine Particulate Matter Emissions & Opacity

Installation of a Spray Quench Tower

Quench Towers & Condensers

Temperature Control and Gas Conditioning Through Evaporative Cooling, Condensing, & Heat Transfer

Stainless steel Multi-Stage Scrubbing System with Packed Bed Scrubbers, Venturi, Quench, & Carbon Adsorber to treat exhaust from a toxic gas incineration process.

Multi-Stage Scrubbing Systems

Complete Scrubbing Solutions for Multi‑Pollutant Emissions Reduction

Operational and Maintenance Considerations for Wet Scrubber Systems

Proper operation and regular maintenance are critical to achieving optimum performance from wet scrubber systems. One key aspect is monitoring the liquid management system. This typically includes liquid level instruments, water make-up valves, blowdown valves, drains, and overflow ports attached to the scrubber. Some systems may also include pH or conductivity probes that assist with liquid management and control of scrubbing liquor chemical properties.

Additionally, mist eliminators, cyclones, and separators need to be maintained so they efficiently separate entrained droplets and particles from the cleaned gas stream—preventing carry over into downstream equipment. This typically involves monitoring differential pressure, as well as periodic inspections and/or cleaning to ensure that functionality is not hindered by scaling or solids accumulation.

For systems like Venturi Scrubbers and Packed Bed Scrubbers, overall collection efficiency often depends on maintaining adequate liquid flows and system pressures. Routine checks of pumps, nozzles, fans, instruments, and piping help to sustain desired performance levels.

By paying close attention to these factors—scrubbing liquid management, mist eliminator maintenance, and system flows and pressures—plants can help ensure reliable, long-term operation of their wet scrubbing systems.

Let Monroe Help Maintain Your Scrubbers

Monroe offers preventative maintenance services for all types of wet scrubber systems. We can provide a recurring PM contract, or one-time “tune up” service – whichever is most beneficial for your plant. These always include a written assessment/service report with each visit.

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Wet Scrubber Applications

Our Wet Scrubber solutions are ideal for a wide range of industries, including:

  • Acid fume control
  • Battery abuse testing

  • Chemical manufacturing

  • Metal finishing

  • Waste-to-energy and incineration

  • Dryer/kiln/oven/boiler exhaust

  • Food processing

  • Odor control

  • Pulp and paper/wood processing

  • General industrial exhaust and fume control

Complete Systems Integration

We integrate all components for turn‑key delivery:

  • Exhaust fans and ductwork
  • Recirculation tanks and pumps

  • Chemical feed and pH control systems

  • Mist eliminators and demisters

  • Control panels and instrumentation

  • Liquid filtration/treatment systems

End-to-End Service & Support

From the initial process assessment to on-site testing and installation, Monroe Environmental is your single-source solution. We also offer comprehensive services to maximize the longevity and performance of your existing equipment, including:

On-site installation, startup, and maintenance support

Rental/Pilot Systems

Scrubber Rebuilds and Retrofits (even competitor equipment)

Fast, responsive spare parts and service to help you maximize equipment uptime

Next Steps: Request a Quote for Your Plant’s Wet Scrubber

Reach out to us for a site review and emissions assessment or preventative maintenance visit. Let us help you determine whether a wet scrubber is the right solution—and what optimal design looks like for your facility.

Call 800-992-7707 or request a quote online to connect with a Monroe Expert and get a solution tailored to your needs.

Proudly serving facilities across North America with proven, U.S.–based engineering and support.

Recent Case Studies